Certified IATF Technical Core Tools Training

Introduction

Plan and Define Program

Product Design and Development

Process Design and Development

Product and Process Validation

Feedback, Assessment and Corrective Action

Class-room exercise and discussion

Introduction

Control Plan Requirements and Guidelines

Control Plan Development

Control Plan Phases

Classroom exercise and discussion

Introduction o Purpose and Description o Objectives and Limits of FMEA o Integration of FMEA in the Company o FMEA for Products & Processes o Project Planning (5T) o FMEA Methodology

Execution of The Process FMEA (PFMEA) o 1st Step: Planning and Preparation o 2nd Step: Structure Analysis o 3rd Step: Function Analysis o 4th Step: Failure Analysis o 5th Step: Risk Analysis o 6th Step: Optimization o 7th Step: Results Documentation

Process Flow Diagram Analysis and Development of PFME

Classroom exercise and discussion

Introduction to: o MSA-GR&R Studies o Main Concept of Measurement System Analysis o Computation Techniques Associated with GR&R o Types of Measurement System Variation o Analysis of Measurement System Study (Ref: GR&R) o Variable Measurement Study (Range / Average Range / ANOVA) o Attribute Measurement System (Range / Ave. & Range / ANOVA) o Attribute Measurement System (Kappa Value & Effectiveness / Miss Rate / False Alarm Rate) o Method For reducing Unacceptable GR&R Result o Application of Calibration Techniques in Measurement System o Classroom assignment & exercise

Introduction to the Essential SPC Tools o Measure of Dispersion o XBar-R Control Chart o Process Performance Studies: Pp. PpK o Process Capability Studies: Cp, CpK o Distinction and Interpretation of PpK & CpK Values

Application of the SPC Tools in managing the Key Production Processes